A wuraren gini inda injinan injiniya ke ruri, hakar ma'adinai na fuskantar zurfin ma'adinai, da wuraren ɗagawa a tashoshin jiragen ruwa, injinan hydraulic sune manyan abubuwan da ke cikin watsa wutar lantarki, kuma aikinsu kai tsaye yana ƙayyade ingancin aiki da kwanciyar hankali na kayan aiki. Duk da haka, injinan hydraulic na gargajiya sun daɗe suna fuskantar matsaloli kamar ƙarancin inganci, samar da zafi mai tsanani, da kuma yanayin daidaitawa mai iyaka, wanda ya zama hanyar haɗin "maƙale" wanda ke iyakance haɓaka injina masu nauyi. Injinan hydraulic na jerin FGM da Ningbo Fleger Transmission Co., Ltd. ta ƙaddamar, tare da jerin nasarorin fasaha, suna samar da sabon mafita ga waɗannan matsalolin masana'antu.
"Matsalar" injinan hydraulic na gargajiya: ƙalubale biyu na inganci da daidaitawa
Yanayin aiki na manyan injuna yana da sarkakiya kuma ana iya canzawa, kuma buƙatun injinan hydraulic suna da matuƙar tsauri. Kayayyakin gargajiya galibi suna da manyan matsaloli guda uku:
Babban asarar makamashi: Rashin isasshen ingancin injina da ingancin girma yana haifar da yawan kuzarin da aka mayar zuwa zafi, wanda ba wai kawai yana ƙara yawan amfani da mai ba, har ma yana kashewa akai-akai saboda yawan zafi, wanda ke shafar ci gaban ginin.
Rashin dacewa da yanayin aiki: Kayan aiki daban-daban (kamar winch na crane, hanyoyin haƙa rami, da kuma injinan haƙa motoci) suna da babban bambanci a buƙatun ƙarfin juyi da gudu. Injinan gargajiya suna da wahalar la'akari da su kuma suna buƙatar sauya samfura akai-akai, suna ƙara farashi da wahalar gyarawa.
Rashin isasshen kwanciyar hankali: A ƙarƙashin matsin lamba mai yawa da kuma yanayin kaya mai yawa, sassan ciki suna iya lalacewa, wanda ke haifar da gazawa akai-akai, musamman a cikin mawuyacin yanayi kamar jiragen ruwa da ma'adinan kwal, inda aminci ya fi wahalar tabbatarwa.
Waɗannan matsalolin sun sa masana'antar ta buƙaci motar hydraulic mai "ingantaccen aiki, ta duniya baki ɗaya, kuma mai ɗorewa" cikin gaggawa.
Motar hydraulic ta jerin FGM: Sake fasalta "ma'aunin wutar lantarki" na manyan injuna
A matsayin babban samfurin Ningbo Fleger Transmission Co., Ltd., injin FGM jerin hydraulic injin juyawa ne na silinda mai jujjuyawa wanda aka ƙera don kayan aiki masu nauyi. Tsarin ƙirar sa da sigogin aiki kai tsaye suna mayar da hankali kan wuraren da ke damun masana'antar.
1. Ingantaccen aiki da ƙarancin amfani: daga "sharar gida" zuwa "daidaitaccen watsawa"
Jerin FGM ya ɗaga ingancin injina da ingancin girma zuwa wani sabon mataki ta hanyar ƙirar tsari mai kyau. Babban ginshiƙin shine daidaita haɗakar plunger da crankshaft na motar, wanda ke rage gogayya ta ciki da zubar mai, kuma yana rage asarar makamashi da fiye da 30%. Idan aka ɗauki samfurin FGM05-40 a matsayin misali, ƙarfin ƙarfinsa shine 125N・m, kuma ƙarfin ƙarfin naúrar shine 6.25N・m/MPa. A ƙarƙashin yanayin ci gaba da gudu na 1-700r/min, yana iya fitar da wutar lantarki cikin kwanciyar hankali kuma yana rage samar da zafi sosai. Wannan fasalin mai inganci ba wai kawai yana rage yawan amfani da mai na kayan aiki ba, har ma yana tsawaita lokacin aiki akai-akai. Ya dace musamman ga wurare kamar injunan tashar jiragen ruwa da injunan noma waɗanda ke buƙatar aiki na dogon lokaci.
| Samfurin Jeri | Ci gaba da Gudun Gudun | Mafi Girman Gudu | Yanayin Aikace-aikace na yau da kullun |
| FGM05 | 1 – 700 | 900 | Winches masu sauƙi, Injin aikin gona |
| FGM1 | 1 – 550 | 900 | Injinan kashe gobara, Ƙananan kayan aikin crawler |
| FGM3 | 0.5 – 400 | 500 | Injinan haƙar kwal, kayan ɗaga tashar jiragen ruwa |
| FGM7 | 0.2 – 300 | 350 | Haɗa wutar lantarki ta iska, Manyan injin niƙa |
2. Cikakken bayanin yanayin: daga "daidaitawa ɗaya" zuwa "inji ɗaya don amfani da yawa"
Jerin FGM yana cimma daidaito daidai na yanayin aiki daban-daban ta hanyar tsarin samfuri mai wadata. Daga ƙananan kayan aiki zuwa manyan kayan aiki, daga ƙarancin gudu da ƙarfin juyi mai yawa zuwa tuƙi mai sauƙin gudu, akwai mafita masu dacewa:
Ƙananan yanayin aiki: kamar FGM05-60 (matsugunin ka'ida 59mL/r), ƙarfin juyi mai ƙima 188N・m, ya dace da tuƙin winch na crane mai sauƙi, saurin 1-700r/min, amsawa da sauri.
Yanayin aiki na matsakaici: FGM2-300 (matsakaicin ka'ida 304mL/r) ƙarfin juyi mai ƙima 950N・m, ƙarfin juyi na naúrar 47.5N・m/MPa, wanda aka daidaita shi da tsarin rage haƙa rami, aiki mai ƙarfi a gudun 1-500r/min.
Babban yanayin aiki: FGM7-4300 (matsugunin ka'ida 4298mL/r) ƙarfin juyi mai ƙima 13680N・m, ƙarfin juyi na naúrar 684N・m/MPa, an ƙera shi musamman don ɗaga wutar iska, manyan murƙushewa da sauran kayan aiki masu matuƙar nauyi, aiki mai ɗorewa a ƙarƙashin ƙarancin gudu da babban kaya.
Wannan cikakkiyar daidaitawar yanayi tana bawa injin ɗaya damar rufe fannoni da yawa kamar injinan gini, injinan jiragen ruwa, injinan haƙar kwal, da sauransu, wanda hakan ke rage yawan zaɓin da kuma kuɗin kula da masana'antun kayan aiki.
3. Dorewa a cikin mawuyacin yanayi: daga "rashin nasara akai-akai" zuwa "mai karko da aminci"
Jerin FGM ya wuce takaddun shaida mai tsauri da haɓakawa don tabbatar da inganci a cikin mawuyacin yanayi. Samfurin ya wuce takardar shaidar CCS ta China Classification Society da takardar shaidar tsarin inganci na ISO9001:2015, kuma kowane mataki daga kayan aiki zuwa kayayyakin da aka gama an gwada shi sosai. Misali, sassan ciki an yi su ne da kayan ƙarfe masu ƙarfi, waɗanda za su iya jure matsin lamba mafi girma na 25MPa (matsin lamba mai ƙima 20MPa). A cikin matsanancin danshi na jiragen ruwa da yanayin ƙura na ma'adinan kwal, hatimin da juriyar tsatsa suna da kyau, kuma ƙimar gazawar ta yi ƙasa da matsakaicin masana'antu.
Bayan nasarar fasaha: "garanti biyu" na ƙira da kera kayayyaki masu inganci
Kyakkyawan aikin jerin FGM ya samo asali ne daga ra'ayin samfurin Ningbo Flege na "ƙirƙira mai ƙirƙira da masana'antar da ba ta da ƙarfi".
A ɓangaren ƙira, ƙungiyar R&D ta ɗauki "kirkire-kirkire, aiki, aminci, tattalin arziki, da jagorancin kasuwa" a matsayin ginshiƙi, kuma tana inganta tsarin motar tare da halayen aiki na masana'antu daban-daban. Misali, sandar fitarwa tana ba da nau'ikan nau'ikan haɗin kai kamar su murabba'i mai kusurwa huɗu na waje da kuma murabba'i mai ciki, waɗanda za a iya daidaita su kai tsaye zuwa ga tsarin watsawa na kayan aiki daban-daban don rage farashin gyara.
A ɓangaren masana'antu, kamfanin yana da kayan aikin gwaji na ƙwararru kamar benci na gwajin mota da benci na gwajin karfin juyi. Kowane samfuri yana yin gwajin aiki mai tsauri kafin ya bar masana'antar don tabbatar da cewa sigogin sun cika ƙa'idodi. A lokaci guda, sashen bincike da haɓaka fasaha ya kafa tsarin gudanarwa mai kyau, wanda zai iya samar da ayyukan fasaha na musamman bisa ga buƙatun abokin ciniki, da kuma ƙara inganta matakin daidaitawa tsakanin samfura da takamaiman yanayin aiki.
Kammalawa: Daga "ƙarfafawa a fannin wutar lantarki" zuwa "ƙarfafa masana'antu"
Kaddamar da injinan hydraulic na jerin FGM ba wai kawai yana magance matsalolin inganci da daidaitawa na kayayyakin gargajiya ba, har ma yana haɓaka haɓaka masana'antar manyan injina tare da sabbin fasahohi. Ana amfani da shi sosai a cikin injinan injiniya, injinan jiragen ruwa, samar da wutar lantarki ta iska da sauran fannoni, yana tabbatar da manufar kasuwanci ta "tsira ta hanyar inganci da haɓakawa ta hanyar kirkire-kirkire". Ga masana'antun kayan aiki, zaɓar jerin FGM yana nufin rage yawan amfani da makamashi, daidaitawa mai sassauƙa da kuma ingantaccen aiki - wannan shine ainihin kwarin gwiwar Ningbo Flag-up Transmission Co., Ltd. don zama "kamfanin da ke da mahimmanci ga manyan sassan masana'antar kayan aikin China".
Lokacin Saƙo: Yuli-22-2025